[CEMENT INDUSTRY]

Produce low-carbon cement with precise monitoring. Optimise with CarbonOS.

With CarbonOS, Carbonova delivers the data intelligence your cement plant needs to reduce emissions, optimise energy consumption, and stand out in an increasingly competitive and regulated market.
our expertise
our expertise
PROGRAMMES & TECHNOLOGY PARTNERS
15
specialised AI agents — from an auditable GHG inventory to a clinker decarbonisation pathway, in a single pipeline.
[APPLIED EFFICIENCY]
CarbonOS: AI-native infrastructure for cement industry decarbonisation.
CarbonOS monitors emissions in real time across every process in your cement plant, from quarrying raw materials to cement grinding. The platform delivers insights for switching to cleaner energy sources, optimising processes, and generating compliance reports.
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our process
Process Efficiency
Energy Source Management
Compliance and Reporting
Sustainable Value Chain
[our purpose]
Accelerating the cement industry’s transition to a low-carbon future with technology, data, and market intelligence.
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our partners
[OUR SOLUTIONS]
Customised solutions for cement industry emissions challenges.
Our specialists work with your team to implement CarbonOS, adapting the platform to your operation’s specific needs. From production data analysis to integration with existing systems, we offer a complete solution for emissions management.
Kiln Optimisation
Alternative Fuels
Supplementary Cementitious Materials
Sustainability Reports
Life Cycle Assessment
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Regulatory Compliance
low-carbon
cement
carbonova systems
regulatory compliance
Companies and partners that trust Carbonova
[Frequently asked questions]

Low-carbon cement with AI: frequently asked questions

Short answers on cost, emissions and carbon rules in a cement plant. To see them worked out with your own plant data, book a demo.

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book a demo

How does Carbonova help a cement plant cut costs and emissions?

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Carbonova connects kiln, mill and energy data to CarbonOS, a platform of AI agents that calculates emissions per tonne of clinker and cement, flags drift in thermal and electrical energy use, and compares alternative-fuel and clinker-factor scenarios by their effect on cost and CO₂. The same dataset produces carbon reports for regulators, customers and investors, with an audit trail back to the source.

Where do a cement plant’s emissions come from?

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About 60% come from calcining limestone to make clinker, which releases the CO₂ held in the raw material, and most of the rest comes from burning fuel in the kiln (World Economic Forum, 2023). That is why the two biggest levers are the clinker factor, 72% on global average according to the same source, and the kiln’s fuel mix.

Which carbon rules apply to cement in the EU?

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Cement plants are in the EU Emissions Trading System, and their free allocation is being phased out: under current law it falls by 2.5% in 2026 and again in 2027, on a path to zero by 2034, while a July 2026 Commission proposal would slow that phase-out. Since 1 January 2026, imported cement also carries a CBAM certificate obligation on its embedded emissions.

What does a tonne of CO₂ cost a European cement plant?

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The CBAM certificate price, which follows EU ETS auction prices, averaged €82.32 per tonne in the third quarter of 2026. With free allocation shrinking each year, every tonne of CO₂ avoided through alternative fuels, a lower clinker factor or kiln efficiency turns into cash. Carbonova’s planning agent ranks those measures by cost per tonne avoided on the plant’s real data.

How does Carbonova help use more alternative fuel and less clinker?

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Using your plant’s real data, the planning agent simulates the cost and CO₂ effect of replacing fossil fuel with waste-derived fuel or biomass and of replacing part of the clinker with materials such as slag, pozzolans or limestone, then ranks the options by cost per tonne of CO₂ avoided. As a benchmark, waste-derived fuels already supply 52% of the heat in French cement kilns (France Ciment, 2023).

Will the emissions numbers stand up to an audit?

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Yes. Every value has lineage back to its source data, a versioned emission factor and a change history, in line with the ISO 14064-3 verification standard. The same dataset serves regulatory reporting, ISSB-aligned disclosures, the emissions data EU importers need for CBAM and customer requests for product carbon footprints.

[our blog]
Cement: News and Analysis.
Follow the latest trends in decarbonisation technologies, regulations, and innovations for the cement industry. Our blog delivers in-depth analysis to help your company stay ahead on the path to sustainability.
Imported steel coils and aluminium ingots on a Teesside quay at dusk, with cranes and industrial plant behind
Regulation
02 Nov 26
UK–EU ETS Link: What Changes for Irish Importers
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Anaerobic digesters and a biomethane upgrading unit beside a dairy processing plant in County Cork countryside (AI-generated illustration)
News
18 Oct 26
How AI Cuts Costs and Creates New Revenue for Irish Industry: The 2026 Numbers
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Container crane and ferry at Dublin Port at dusk, with the twin chimneys in the distance (AI-generated illustration)
Guide
30 Sep 26
Authorised CBAM Declarant: How to Apply in Ireland (2026 Guide)
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